Sterilization time: approx. 30 minutes at 121◦C/1.1 Bar or approx  15 minutes at 132◦C/2.5 Bar to achieve 6log10

sterility

Fragmentation inside the chamber: Heavy duty with maximum size of final product <20 cm.

Volume reduction of the waste after processing : by 60-80% through complete waste dehydration including liquid

content of the waste

All actions after loading for sterilization, fragmentation of product is to be occurred in the same chamber/vessel

Pre or Post-air evacuation should not be necessary or used

Exhaust air quality : Does not require any venting for odor control

Operating System: Fully automated with manual over-ride .(On board PLC capable of generating written report with

cycle time , cumulated time at >121◦C

The option should be there for Internet connectivity by phone, cable or

Boiler : should not require pre-heated water

Electrical requirements: 220Vac, 1ph or 400vac 3ph to suit customer needs

Noise level at full operation: <80 dB

Working Principle of the processor

The processor should utilize steam technology in conjunction with a mechanical fragment (grinder) to sterilize

medical waste, thereby making the residual waste safe for disposal in landfills.

The sterilization vessel MUST be a double walled (jacketed) cylindrical vessel.

Pre-shredding of infectious waste must not be accepted, the fragmentation must occur safely inside the scaled vessel

continuously.

The sterilization vessel/chamber must be fitted with a motor driven shaft to which a heavy duty grinder (fragmenting

arm) is attached inside the vessel to produce an unrecognizable size of the waste product

The fragmenting are must rotate to agitated continuously throughout the heating and sterilization cycle to ensure

that the fragmented & agitated wastes (including sharps and liquids) are exposed evenly to sterilization temperature

and pressure.

Steam heat should be applied to the jacket only, while the agitated waste absorbs the heat from the jacket and makes

its own steam from its moisture content.

Should not need for special autoclave bags- simple bag or box should be workable

MUST not need for pre-treatment of the waste.

Liquids and gases MUST remain locked inside the vessel until sterilization is complete-nothing should be vacuumed or

pumped out in its infected state.

Jacket steam heat to dehydrate the waste completely regardless of its original water content.

All the hot condensate from the jacket is recycled, making the processor very economical to operate

All particles of the waste should achieve a high level of sterilization and not just “disinfection” due to the

continuous agitation.

Description of the Treatment Cycle of the processor

i)Loading

The waste has to be loaded by dropping bagged and or boxed waste into the open loading door on the vessel.

The loading door should be mounted at an angle on the top side of the vessel with suitably sized to accommodate the

infectious wastes for which it is intended

Over-loading or loading too tightly should not be an issue with this process, and hence no need of the special

operator skill.

ii)Heat –up and fragmentation

After loading , the vessel door is to be closed, and the outer jacket of the vessel is to be automatically filled

with high temperature steam, which should act as the main heating medium for heating the waste

During this heating cycle, the shaft and mixing arms should rotate continuously, causing the waste to be fragmented

and continuously tumbled against the hot vessel walls.

At this point, the waste is broken up into small fragments, and all material heats up rapidly, being evenly and

thoroughly exposed to the hot inner surfaces. The moisture content of the waste will turn in to steam, and the vessel

will start to pressurize.

Initially, no steam will be injected into the waste. If there not enough moisture in the waste to pressurize the

vessel, a small amount of steam is to be automatically added until the desired pressure is reached.

At the end of the period, the correct sterilization temperature and should be reached, and the sterilization period

should start.

iii)Sterilization period

The amount of steam fed to the outer jacket is to be regulated to maintain the desired temperature & pressure of the

inner vessel.

The mixing arms (grinder)  MUST continue to rotate throughout this cycle to ensure even sterilization pressure and

temperature for all wastes.

The treatment time should be either 15 minutes at 132◦C OR 30 minutes at 121◦C  to achieve level 6log10 sterilization

The intense subjugation of the waste to high temperature and pressure moisture in a dynamic environment should also

cause the waste to hydrolyze, that is a rapid decomposition of organic material.

iv)De-pressurization

After the treatment time , the steam to the jacket should remain on, and the internal vessel is to

be vented through a condenser, and de-pressurized. Thus, the waste loses its water content

through a combination of heat input from the jacket and flashing of water due to

depressurization.

v)De-hydration

Further dehydration is to be achieved by maintaining heat input and mixing-almost total dryness should be achieved.

Incinerators to be appropriate for the expert disposal of clinical & & & & medical waste/ rubbish with a better lots capability in the collection of about
1000-1500 Kg. The tough, self-contained burners will offer a exceptionally effective and effective, secure disposal in addition to be made according to appropriate globally directions, e.g. CE, EU, etc
. Sort of Gas: Diesel or Fuel or Gas. Temperature regulated,.
Maybe an incineration capacity of 200 kg/ human resources as well as also a calorific worth of 7500 kcal/ kg. Industrial and also domestical waste.INCINERATOR For incineration of Lab wastes materials

Functions.
i.Smoke as well as odor free.
ii.High Temperature level, refractory mobile lining with excellent heat retention.
iii.Quick heat up time.
iv.Must have a second chamber.
v.Constant run follower.
vi.Temperature monitoring.
vii.Thermostat Control

Technical Specs.
i.Capacity: approx. 0.20 m3.
ii.Fuel intake: 5 litres/ hour Diesel Oil.
iii.Min Operating Temperature: 900 oC.
iv.Max Operating Temperature: 1350 oC.
v.Residence Time: 2 sec.
vi.Burning rate: 35kg/hr minimum

Accessories.
Normal accessories needed

Consumables as well as also Saves.
Supplied with spares along with consumables to complete a minimum of 1000 assessments

Lifting Chains: Must be dual lifting chain of roller style & must meet safety factor at least 6:1.

Hydraulic System: Durable cylinder with a chrome plated ram and a relief valve for overload protection

Forks: Heavy duty steel approx. 4.0” wide x 42” long fixed forks

Platform: solid steel

Battery: A heavy duty 12 volt, 125 amps/hour industrial strength battery.

Battery Charger: Must be built-in battery charger, rectifier type with transformer, circuit breaker and overload

protection plugs into any 220VAC outlet.

Steering: A pallet truck style steer handle for easy maneuverability.

Wheels: approx. 5” phenolic rear casters for steering and approx. 4 “ phenolic wheels with roller bearings located

in the straddle legs.

Brake: A hand controlled floor lock brake that secures the until in place.

Specifications:

Load capacity: approx 1,500 Ibs

Load centre: approx 24 inch

Raised fork height : to suit customer needs

Overall mast height : to suit customer needs

Lowered height: minimum 4.0 inch

Fixed fork width: approx 7 inch

Fork length: approx 42 inch

Platform of approx. 25” x 25 “

Overall width approx 25 inch

Castors: approx 5 inch phenolic

Front wheel: approx 4 inch phenolic

(G)Technical Specification of Spore tester

Features and Specifications

It is an Auto-reader for Bacillus Stearothermophilus to test the spore in the discharge after treatment

(Sterilization) of the waste.

Should be a very Accurate, reliable and easy-to –use  units for reading Rapid Readout Biological Indicators (RRBI)

for Steam Sterilizer

Automatically reads indicator results.

There should be a red plus (+) light to indicate sterilization failure and a green negative (-) light to confirm that

the sterilization conditions have been met.

Available alarm in case of positive detected and RRBI is removed from the reader before final results have been

detected.

There should also be a Buzzer alarm OFF button.

The unit should be maintenance-free equipment and there should not be any light bulbs to replace for maintenance.

At least 12 Incubation/reader wells

A crushing well

Digital display

A Press-button by pressing which, the incubation time remaining for each individual incubation/reader well that

contains a RRBI will be displayed.

Power: 220 VAC , 50Hz

Accessories to be included

Samples/kits-100 pcs

Documents to be submitted as follows-

Fabricators accreditations

Test Report to prove ZERO harmful emission level provided as samples from other installations

Test report to prove sterility achieved at 6log10 level to be provided upon commissioning report and validation

Technical proposal must include:

The hospital should provide the necessary space; building & infrastructure; Sufficient Power, steam supply and

connection up to room; water & Sewage line to the room.

Room Preparation: Preparation, Renovation & Modification of the room is suppliers responsibility

The supplier should submit the necessary drawing(s) showing space requirement (room size  (L x W x H ) , dimensions

of processors & ancillary equipment.

Supplier must give the proposal of the total power requirement of the whole until and on which the hospital will

ensure the power supply. However, connections  inside the room is suppliers responsibility

The connection/fittings from the processor and ancillary equipment to water and sewage line is suppliers

responsibility

A detailed training proposal including the duration of staff training on how to operate and maintain the processor.

A detailed maintenance schedule.

List of Spare parts and accessories required for maintenance of the system

Warranty & After Sales Services:

Warranty period will be minimum 03 (three) years or as offered by the manufacturer which comes later.

Warranty period will be counted from the date of handing over of machine to the user in functioning condition i.e.

date of commission

In warranty period the supplier have to provide all maintenance & repair services.

Brach time will not be counted in warranty period.

At last 10 year back up services (including warranty period ) has to be ensured by the supplier.

The repair/maintenance work should be carried out within 72 hours after getting request for such from the user.

Quality Standard: CE/FDA certificate of the offered item must be submitted with the offer

For verification of the certificate bidder must submit the followings:-

i)Mailing Address of the issuer of the certificate

ii)Web-site, e-mail address & Fax & Telephone Number of the issuer

The bid will be non-responsive if:-

i)The certificate issuer cannot be reached

ii)The issuer fails to authentic the certificate within the bid validity

iii)The issuer confirms that the submitted certificate is defective in terms of authenticity or validity.

Failure to establish the authenticity  of the certificate the bidder is liable to render the bid non-responsive and

the bidder open to action in the line with applicable regulations and act.

oOriginal catalogue must be submitted

oOriginal data sheet must be submitted.

The secondary combustion chamber must destroy the contaminant product and must resist to high temperature(1100 °C)

Process Filtering system: Scruber to be mentionned as optional

Emission Standards Compliance: BS 3316 or équivalent standard

Version , the entire carcass of animals ( cattle , horses ,

Sheep, pigs , etc.) , as well as biologically hazardous waste

Products in the fuel stove .

? Opening Doors – the closure and fixation automated system ,

Which are managed remotely by the operator .

? designed to work in long mode and fast

Action ( Quick Start EP – i)

? Fully mobile – mounted on wheeled chassis

Even during the operation . Incinerators must be provided

As standard equipment a special truck

– Average temperature of combustion: ≥ 900 ° C

– Setting up the room: double wall;

– Materials of the combustion chamber in contact with the incineration zone: material refractory that can withstand

temperatures of over 1100 ° C;

– A burner using diesel fuel;

– Capacity of destruction hourly minimum 3 kg

– Fuel consumption less than or equal to 3 liters per hour

– Steel chimney with a length of six meters minimum

– Handling: compact and requires low technical skill level;

– Security: incinerator with a safety system to withstand shocks of explosions due to the unintentional introduction of

explosives;

– Room capacity: 100 liters minimum

– Chamber of ashes: providing a tray of ash recovery.

– The proposed incinerator to be modular assembly system to overcome the maintenance difficulties in case of cracks.

(please Submit Pictures or photos).

– Each unit must be supplied with a device to fight against fire

– Each unit must be supplied with the following accessories:

• A minimum of 6 kg extinguisher

• A garbage bin for temporary storage of waste and ashes;

“Waste chamber

Chamber capacity 300 kg

Chamber volume .54m3

Chamber size (outside) Width: 91cm, Height: 86cm Length:

152cm

Door opening 66 x 76 cm

Height to door 84 cm

Height to top of stack 5.4 m

Suggested slab size (L x W x Thickness) 1.8

m x 2.4 m x 10 cm

Burn rate: Approximately 45 kg/hr.

Stack:

2′-14″” dia. (36 cm), 14 gauge (1.90 mm) aluminized steel,

refractory lined

8′-12″” dia. (30.5 cm), 16 gauge (1.52″

“Burners Diesel

Operation Manual timer

Electrical service Standard – 115 volt, 60 HZ, 20 amp

General Description:

Primary

Chamber: Heavy-duty steel casing

High quality refractory lining and insulation

Large full size top load door and liquid

retention sill

1 x diesel oil fired ignition burners operated on/off

Ash removal door

Chimney: Heavy-duty stainless steel

casing

1.5m length

0.6m refractory lined stack

Control Panel: Control of 1 burner

Timer control 0-12 hours

Integral fan

timer control

Temperature monitoring

Automatic Control

Cycle time set up

Ancillaries: Operating and maintenance manuals

Spares list

Ash Rake

Containerization: 20 foot shipping container with incinerator fitted

500 litre fuel tank”

air retention for at least 2 seconds at a temperature of less than 850C, the combustion

In order to achieve the proper effect.

? must be a two-chamber incinerators, primary and secondary

Fuel stoves

? The waste products to reduce the initial volume

Possible to minimize (approximately 5% sterile ash

Form).

Purpose: Top Loader incinerator of general, medical and dry waste to comply with the requirements of the Air Quality

Act, 2004 (Act No 39 of 2004)

1     Design standard  Retort type, multiple

2     Description of chimney     Top mounted, self supporting, unlined

3     Stack height from base     At least 11 meter (depends on height above sea level)

4     Incineration performance Capacity       750 kg/hour

5    Temperature Primary  Minimum 850 degree Celsius

6     Temperature Secondary    Minimum 1000 degree Celsius

7     Dimensions (minimum)(cm)

Length

Width

Height

210

180

210

8     Loading door opening (m)       200

9     Description of grate/hearth      Full

10   Primary chamber volume (minimum)     1.05 cubic meters

11   Tools included    Poker, hoe, rake

12   Materials of construction (minimum)

Case

Bracing

Hearth

Ashing door

Loading door

?     Chamber Volume: 0.1m3

?     Load method: Front

?     Fuel options: Diesel  or Natural gas

?     Typical fuel: Liquid propane gas: 6 liters per hour

?     Consumption: Natural gas: 6 liters per hour

Dimensions: World standard: 0.83m(I) x 1.0m(w) x 1.4m(h)

Burning efficiency: >98% china double chamber incinerator

Features:

?     Waste type and burn rate: Designed specifically for use by poultry

farmers, game-keepers and for pet cremation. The incinerator will burn

up to 50 kg of waste per hour.

?     Construction: Mild steel welded fabrication consisting of sheet

steel and structural section supports.

?     Lining: Monolithic high grade refractory concrete with high grade

insulation backing. Typical hot face temperature lining up to 1300o C

?     Burner: LPG oil/natural gas/bio gas fire/ Diesel

?     Loading- Ash removal: Lower railed ash door for easy ash removal.

?     Exterior finish: Multi-coat high quality, high-temperature aluminum

enamel  top coat paint, finished in silver.

Control: Manual temperature display

Refractory walls and roof

5 mm mild steel

Heavy angle and channel

1550 degree Celsius castable general purpose high strength, high abrasion resistant monolithic refract concrete

High grade cast iron

5 mm mild steel lined with 1550 degree Celsius castable general prupose high strength, high abrasion resistant

monolithic refractory concrete

1550 degree Celsius castable general prupose high strength, high abrasion resistant monolithic refractory concrete

13   Refractory concrete – alumina content  At least 48%

14   Refractory thickness  Not thinner than 102 mm but in primary chamber minimum 152 mm and 125 mm thick

15   Insulation to walls      1000 degree castable insulation

16   Chimney stack

Chimney

Diameter of chimney at top

Weight of stack

5 mm mild steel

Minimum 430 mm

Approx 500 kg

17   Controls

Barometer damper

Door operated draught limiter

Air supply: built in forced draught heated air primary and secondary (intensifier)

Control panel includes circuit breakers, main switch, timer, 2 set point pyrometer and one set point pyrometer,

thermometer

Up to 600kgs per ten-hour day of Type IV pathological waste or red bag waste rated at 2200 BTU’s per kg, based on batch

loading twice daily.
Incinerator, 20 kg/hr  Burn Capacity (min. 1200 kgs. Waste Feed Capacity per day) (4-6 hours operations) (Power Supply

380V, 50Hz, 3Ph)
Capacity: 30 kg/hr.

Number item: 01 unit

Could you please send us cataloge detail for Pet Cremation of dogs, cats.

– Please services require: General about Cremation system which is suitable
for your products, technical transfer and training for operators.
Containerized Incinerators Operational Capabilities • PROCESS 1+ TONS / DAY • OPERATED WITH LIMITED TRAINING • REGULAR

MAINTENANCE CAN BE COMPLETED WITH LIMITED TRAINING • COMPLIES WITH EURO / OR US-EPA EMISSION STANDARDS • ABILITY TO BURN

WASTE LUBRICANTS (POL) • HANDLE ORGANIC SOLIDS (TO INCLUDE RMW) • DEPLOYABLE • MOBILE • 24 HRS OF CONTINUOUS USE •

AUTOMATIC LOADING SYSTEM • AUTOMATED ASH REMOVAL SYSTEM • GAS SCRUBBING SYSTEM • 95% REDUCTION OF SOLID WASTE • OPERATE

OFF DIESEL OR FUEL OIL • CAPABLE OF BURNING 4 UNITS OF WASTE PER UNIT OF FUEL • ABLE TO TAKE ALL COMBUSTIBLE WASTE TO

INCLUDE: PAPER, PLASTIC, CARDBOARD, FOOD, USED OILS, SLUDGE, OILY RAGS, WOOD PALLETS. • NO PRE-TREATMENT OF WASTE

REQUIRED • VENDOR REPAIR OFFERED AT POINT OF SHIPMENT • FIVE (5) YEAR COMPONENT WARRANTY FROM DATE OF ACCEPTANCE

Technical Specifications • OPERATION MANUAL AND TRAINING MANUAL FOR EACH INCINERATOR • SET UP AND INSTALLATION

INSTRUCTION MANUALS • BLUE PRINT/ SCHEMATIC PROVIDED THAT OUTLINES THE PHY SICAL DIMENSIONS OF THE 20’ INCINERATORS •

INCINERATORS COMPOSED WITH HEAVY DUTY WELDED CONSTRUCTION • OPERATED AND TRANSPORTED IN 20’ INCINERATORS (CONTAINERS) •

FULL FRONT AND OPTIONAL REAR ACCESS • PRIMARY / SECONDARY TEMPERATURE CONTROLS • COMBUSTION AIR DAMPER • VAPOR TIGHT

LIGHT FIXTURES & 120V OUTLET • OUTDOOR PLU-IN RECEPTABLE FOR ELECTRICAL SOURCE • OUTDOOR FUEL TRAIN WITH SHUT-OFF • LOAD

RAMP • SKID – MOUNTED FUEL TANK • ELECTRICAL AND FUEL OIL CONNECTORS • CONTROL PANEL AND AIR LOUVER • AIR MANIFOLD

ACCESS AND UTILITY BULKHEAD • GALVANIZED SHIPPING COVERS • FUEL, WATER AND OIL CONNECTOR LINES • PRIMARY AND SECONDARY

BURNERS • FULLY INTEGRATED PLC CONTROL SYSTEM • FACTORY TESTED, WIRED PRIOR TO SHIPMENT • MOBILITY: NO HEAVY LIFT

EQUIPMENT NEEDED FOR SET UP OR TEAR DOWN • HEIGHT RESTRICTED TO THE HIGHEST POINT ON BASE OR UNDER 15FT TALL

18   Electrical supply required 3-phase

19   Auxiliary fuel      Diesel or paraffin

20   Primary burner

21 Secondary (after) burner

22 Type of burners   Automatic pressure jet

23   Output Primary   Approx 600 000 kJ/hour

24   Output Secondary      Approx 750 000kJ/hour

25 Emission control

Heated refractory screen

Low velocity grit arrester screen     Built in

26   Paint case     400 degree Celsius resisting black

27   Paint stack    400 degree Celsius resisting aluminium

28 Temperature of case   Not exceeding 90 degree Celsius

29   Intensifier

30   Automatic fan control

31   GRE factor  1.5

32   Noise (primary)

Noise (secondary)      72 dBA

33   Transport and rigging of plant including crane hire    76 dBA

34   Certificate of analysis as per Annexure 1

35   Commissioning of incinerator

36   Guarantee     3 years

37   Training of operators

38   Availability of local distributor for spare sparts

ANNEXURE 1

Common Name   Chemical symbol Compliance: mg/Nm3 under normal conditions of 10% O2, 273 Kelvin and 101.3 kPa

Particulate matter              10

Carbon monoxide      CO 50

Sulphur dioxide  SO2       50

Oxides of nitrogen     NOx expressed as NO2    200

Hydrogen chloride     HCl       10

Hydrogen fluoride     HF  1

Sum of Lead, arsenic, antimony, chromium, cobalt, copper, manganese, nickel, vanadium     Pb+, As+, Sb+, Cr+, Co+, Cu+,

Mn+, Ni+, V       0.5

Mercury Hg  0.05

Cadmium Thallium    Cd+Ti    0.05

Total organic compounds  TOC      10

Ammonia     NH3      10

Compliance: ng I TEQ/Nm3 under normal conditions of 10% O2, 273 Kelvin and 101.3 kPa

Dioxins and furans     PCDD/PCDF      0.1

BURNER, DIESEL DRIVEN
waste kind: MEDICAL CARE WASTE
Waste calorific well worth: 4000KCAL/KG
Dampness Content: 10-25%.
Small Capacity: 50Kg/Hour set tons.
2nd Chamber: 2 Secs @ 850degrees C.
The major burning chamber have to ensure very little leave temperature degree is not less than 850 levels C.

INSULATION.
Calcium Silicate.
Limiting Regular solution limit 1000 levels C.
Thickness 25mm

THROUGHPUT.
50kg/hour at a small calorific well worth of 4,000 kcal/kg and additionally a regular mass thickness of 120kg/MCubed for standard waste and 160kg/MCubed for healthcare waste.