4. Ensure flame contact with all gases is achieved. –yes
5. Ensure residence time is not less than two (2) seconds. –yes
6. Ensure the gas temperature as measured against the inside wall in the secondary chamber & not in the flame

zone, is not less than 1100oC.—1000-1200 oC

7. Ensure the oxygen content of the emitted gases is not less than 11%.–yes
8. Ensure both primary and the combustion temperatures are maintained until all waste has been completely

combusted–yes

5     Particulate Removers A mechanical particulate collector must be incorporated after secondary combustion

chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include

any of the following or a combination thereof:

Cyclone separator

Electrostatic precipitators

Fabric filters— filter brick

6     Chimney / Stack  1.    The chimney should have a minimum height of 10 meters above ground level and clear the

highest point of the building by not less than 3 meters for all roofs. The topography and height of adjacent buildings

within 50 meters radius should be taken into account.—6 meter already, can plus 4 meters, free cost

2. If possible the chimney should be visible to the operator from the feeding area.—according to local site
3. The addition of dilution air after combustion in order to achieve the requirement of these guidelines is

unacceptable.

4. The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity =

wind speed x 2) whichever is higher to ensure no down washing of exiting gases. .–yes

5. Point for the measurement of emissions shall be provided. .–yes

7     Instrumentation   Instrument for determining the inside wall temperature and not burner flame temperature must be

provided for both primary and secondary chambers.–yes

2. An audible and visible alarm must be installed to warn the operator when the secondary temperature drops to

below the required temperature.

Capacity       Not less than 500Kg/hr.

Operation     24hr-7days/week continuous operation.

Combustion chamber 2 combustion chamber.

Temp.    First combustion chamber 800-1000 C.

Secandry combustion chamber 1000-1200 C, with the possibility to be upgraded to 1400

Combustion Efficiency     99.99%

Retention time    Of the flow gases not less than 2 Sec in the hot portion.

Excess Oxygen concentration  Of primary combustion chamber 3-6% max.

Refractory    The chambers should be lined with high thermal insulating refractory bricks with suitable thickness and

with highly temp. resistance. Not less than 1400 C for the first combustion chamber, and not less than 1600 C for the

secandry combustion chamber, and at the same time prevent the Temp. of the outside body of the chamber not higher than

70 C.

Doors    Should be lined with the same bricks, and the edges lined with special suitable insulating material to prevent

any gas escaping, and the doors should be kept under negative pressure during the operation.

Air Emission Control System  With high destruction and removal efficiency (DRE). Not less than 99.9999 as per KEPA.

Wet System  If the system equiped with a CEMS washing the flow gas with water, then it should be manufactured from

suitable anti corrossion materials, and equiped with pH meter to measure and neutralize the water. It should be able to

use the water in closed recycled circuit many times before treating/ discharging into the sewage system in compliance

with KEPARS.

Chemical dosing It should be equiped with suitable autochemical dosing system to control the pH for the water of the

wet scrubber system including sensors.

Chimney       It should be suitable with the capacity and the technical specifications, with height not less than 12m from

ground level. With easy opennable sampling point equal about 3 inch, and the optimum sampling locations is at least 8D

downstream direction and 2D upstream from any flow disturbancies.

Sampling point    Should be equiped with a platform located down the sampling point by a distance not less than 1 m, and

equiped with suitable stairs from ground to the port with comfortable slope.

Ash Removal      It should be auto ash removal system.

Fuel       It should be dual system, such as diesel and natural gas.

Feeding System  Should be auto feeding system into primary chamber.

Control Room     Should be equiped with a control panel shows Temp. of the combustion burners, gas monitoring, digital

Temp. indecation for the primary/secondary chambers, digital Temp. indication for the gases…etc. it should be also

Auto operation, burnures on/off auto lamps switch, auto start/stop for air emission control system, auto gas continuous

monitoring system reading and print out of gas emission parameters…etc.

Cooling System   The primary chamber should be provided with auto cooling systemthrough nozzles to permit direct cooling

if the Temp. will be heigher than 1100 C.

Inter-lock system       The incinerator should be equiped with inter-lock system to prevent feeding the waste to the

primary chamber if the combustion Temp. less than 500 C.

Flue treatment and cleaning     To consist a combined system (wet/dry), using water, lime, active carbon and ceramic

filters.

Quenching system/Heat exchanger Should be made and manufactured from anti corrosion and acid attack materials such as

stainless steel 316 or equivalent.

Noise Level  Not more than 85 dBA during normal operation.

Inaddition    The desigh should insure that responsive fail-safe control systems are used.

The incinerator should be installed inside closed suitable building with good aeration and ventilation system.

The building has facilities for off-loading of wastes from transport vehicles. Auto cleaning system for trucks and

waste containers, and cool storage area…etc.

The quotation should included list of original spare parts for 7 years.

The quotation should include supervising, starting up and training of the operators and ministry of health

engineers inside/outside Kuwait.

Detailed drawings, catalogs should be included.Our normal activities generates  2-5 tons of assorted waste

materials per day which range from condemned carcasses, and other wastes all which need to be incinerated  at above

800Centigrade measured  flue exhaust gas.

We are looking for small incinerators with filter (with least minimum pollution) for burning/combusting 5kg/hr,

10kg/hr, 15 kg/hr, 20kg/hr, 25kg/hr to 50kg/hr and 300kg/hr of SOLID ORGANIC DRY AND WET NON-HAZARDUOUS of any kind

(including hospital wastes) per day or per hour. Should it be with no smoke, no fumes, no odour (smell), no dust, no

emission of solid particles and with least minimum pollution (within national and international standards). Must be

environmentally healthy and acceptable with international standards. Should not be with water scrubbers. Ash contents

after burning should be 3-4%.

Please incorporate this alarm as it is a requirement.

3. In addition to the above the following instruments may also be required.

A carbon monoxide and/or oxygen meter/recorder

A smoke density meter/recorder

A gas flow meter/recorder

A solid particulate meter/recorder

Any other instrument or measurement that may be considered necessary–none

8     Location / Siting 1.    Must be sited in accordance with the relevant local municipal authority

planning scheme, the topography of the area and be compatible with premises in the neighborhood,

2. Must be housed in a suitably ventilated room.

9     Emission Limits  1.    Combustion efficiency:

Combustion efficiency (CE) shall be at least 99.00%

The Combustion efficiency is computed as follows;

C.E=                % CO2           x 100

% CO2 + CO

2. We are interested to work on Medical Incinerators in our country and looking for a company offering good

quality with reasonable prices, Initially we are interested for incinerator with a burning rate of 30 – 50 Kg/hour.The

temperature of the primary chamber shall be 800 ± 50o C

3. The secondary chamber gas residence time shall be at least 1 (one) second at 1050 ± 50o C, with 3% Oxygen in

the stack gas.

4     Opacity of the smoke must not exceed 20% Viewed from 50 meters with naked eyes

5. All the emission to the air other than steam or water vapour must be odourless and free from mist, fume and

droplets.

HICLOVER, Nanjing Clover Medical Technology Co.,Ltd, supply system solutions for medical environmental protection, animal and pet cremation engineering, other municipal solid waste incineration project.
We supply single combustion chamber, double combustion chambers, three combustion chambers and multi-combustion chambers waste incinerators for laboratory, clinic, hospital, medical center, hygiene clinical waste destruction with medical disposable, biological waste, medical plastic waste, hazardous waste, red bag waste, needle disposal, gauze and bandages, sealed sharp containers, pathological waste, trace-chemotherapeutic wastes, etc.

Our range of incinerators cater for small to large scale animal cremation related businesses, such as poultry farms, cattle farms, sheep farms, pig farms, stables, kennels, testing laboratory, catteries, pet crematoriums.

The incinerator burn waste in primary combustion chamber and burn the smoke from primary combustion chamber again to make sure environmentally friendly with no black smoke, smelless, reduce pathogenic bacteria infection.
System solutions for medical waste environmental, including waste incineration, smoke emission treatment, high-temperature sterilization, ultraviolet sterilization lamp, waste shredder, needle destroyer, medical waste package, sharp containers, etc.

The pet cremation equipment humanized design with movable platform, small space covers for modern pet cremation business owner all over the world.
The containerized mobile incinerator mounted in ISO container before leave factory, pre-installation, no incineration house build construction, movable by truck and ultraviolet lamp sterilization inside.
HICLOVER is growing brand for environmental protection field, and market share with most of Africa, Middle East, Southeast Asia countries and part of North America, Europe territory. We a re trusted partner for governmental organizations, non-profit organizations, international contractors, logistics organizations, military, pet cremation business owners, etc. We have export experience more than 40 countries, including war zone like Iraq, Afghanistan, Somalia, South Sudan.

We are china incinerator manufacturer, contractor and exporter. Manufacturer make reasonable price for incinerator customer, supply medical incinerator, hospital incinerator, animal incinerators, hog incinerators, pet cremation equipment, small incinerator, pet incinerator, animal incinerator, portable incinerator, small animal incinerator, infectious waste pyrolysis machine, laboratory incinerator. HICLOVER help customer reduce purchase budget, custom made function, quality products and friendly service.

1.Solidifier (Fluid waste disposal product)

Liquid Waste Solidifier for Water Based

Special Features of Solidifier

2lb bottle

Effectively solidifies potentially serious infectious waste quickly

Quickly8 penetrates to solidify blood and body fluid to convert Gels in seconds

No shaking required

Retrains solidity to prevent spills and leaks for safe and easy bagging and easy transport to disposal.

Concentrated formula: one ounce solidifies 1000cc of liquid

Dissolvable pouches gel 500 cc an 1000 cc, eliminating plastic bottle waste

Chlorine-free for non-toxic incineration

Fuel Oil or Gas

Capacity (Cubic Mtr) 0.47

Ave Capacity 45 kg per hour

Fuel Consumption (ltrs / hr) 11

EXTERNAL DIMENSIONS

Length (mm) 2000

Width (mm) 1220

Height Incl. Flue (mm) 6100

Door Opening (mm) 610 x 710

INTERNAL DIMENSIONS

Length (mm) 1200

Width (mm) 620

Height (mm) 660

Operation

OPERATION

Min. Operating Temperature 950

Max. Operating Temperature 1320

Residency Time in Second Chamber .5 sec

Weight (Kgs) 1950

Physical /Chemical Characteristics:

Boiling Point (_F) :  N/A                     Appearance & Odor: Off white, odorless

Vapor Pressure(mm Hg): N/A        Volatiles (% by weight): N/A

Vapor Density (Air =1) :N/A         Evaporation Rate )n-butylacetate=1): N/A

HMIS Classification :

Health:1; Flammability: 1

Reactivity Data:

Stability: Stable

Conditions to Avoid: None Know

Incompatibility (materials to avoid: Strong oxidizers

Hazardous Decomposition: Thermal Decomposition: CO, CO2 and NOx  hydrocarbons

Hazardous polymerization: will not occur

Handling and storage precautions:

Store in cool, dry place Avoid breathing powder. Avoid eye and skin contact.  Store in tightly closed container. 80% of

shelf life should present at the time supply.

A1) Technical Specification: Incinerators

All types of diesel fired incinerators suitable for HCW may be offered as long as they can safely treat medical

waste. The equipment should be compliant with all requirements for installation in Kenya. All components for

installation must be included.

Technical evaluation will consider the entire system including the treatment plant. It will be the responsibility of

the Bidder to supply a full system, including all necessary secondary systems and/or additional equipment.

The calorific value of the generated waste from the healthcare facilities differs from 5,000 kJ/kg (e.g. pathological

waste) up to 40,000 kJ/kg (filled sharp boxes) with an expected average heating value of waste of 14,000 kJ/kg.

An approved plant must have four distinct sections that demonstrate three principles of Turbulence, Residence Time and

Temperature inbuilt in the plant design .The regulated sections may include but not limited to:

Overall plant layout

Feed chamber/ charging

Primary Combustion Chamber

Secondary Combustion Chamber

Particulate Scrubbers

Acid Gas Scrubbers

The stack/ chimney

combustion chamber and one

flue gas afterburning chamber. The incinerator must be able to meet the following parameters:

1.Treatment capacity of: a) 50 kg waste per hour.

2.Temperature: Main combustion chamber up to 850°C, and in the second chamber > = 1,100 °C

3.Retention Time: 2 seconds in the second chamber

The furnace (including secondary combustion chambers etc.) dimensions must be large enough to provide for an effective

combination of gas residence time and temperature such that combustion reactions may approach completion and result in

low and stable CO and VOC emissions.

In order to avoid the generation toxic gases, the incinerator must combine the gasification or pyrolysis stage with a

subsequent combustion stage with flue-gas treatment that provides for operational emission levels to air within the

associated emission ranges specified in the standards

for incinerators which are described in the ENVIRONMENTAL MANAGEMENT AND CO-ORDINATION (WASTE MANAGEMENT) REGULATIONS

2006 of the Republic of Kenya.

Where grates are used, it is preferred that the design incorporates sufficient cooling of the grate such that it

permits the variation of the primary air supply for the main purpose of combustion control, rather than for the cooling

of the grate itself. Documents to be provided by the Bidder in response to this RFP.

 Complete information on how the equipment matches the Technical Specification. Include an additional statement with

a calculation and description of all cost related to the normal running of the plant over a 12 month period.

Full description of the system(s) being proposed.

Lay out drawing with all main equipments, flue gas ductwork and main piping.

Piping and Instrumentation Diagram.

Operation manual in the English language.

Material lists.

Implementation plan and training concept.

Installation and maintenance plan.

Detailed list related to wear and spare part package for 2500 h operation (items which will be included in the

contract). The list should be detailed enough to allow PATH to carry out a cost estimation.

Other information such as process description, brochures, etc. should be only added if the information will be useful

for the technical evaluation of the treatment process.

Manual autoclave with vertical loading; gravity displacement type with possibility for Vacuum.

Capacity:      Up to 12 kg/h

Chamber size:      >150 liters

Material:       Stainless steel

Temperature:       134 °C

Further information:

Minimum autoclave chamber size shall be 150 liters and shall have a usable volume (loading basket) of 100 liters.

Shall work according to gravity air displacement principle.

The vacuum system shall be of a thermal shock type.

The pressure vessels should be pressure tight, the rising of the pressure (at a start pressure of below 80 mbar)

shall be lower than 1 mbar/min.

With in-build electrical heating elements for steam generation (heating elements > 4000 Kw).

Chamber and door shall be made from high quality stainless steel (e.g. AISI 3161).

Chamber in vertical position, it shall allow an easy loading/unloading of the loading basket.

2 Baskets of >100 l for the loading and unloading of waste shall be included. The baskets shall be designed for the

usage of non-heat resistant waste bags, a system for the collection and controlled release of free liquids and

condensate from the waste shall be incorporated.

The temperature measured at the reference measurement point of the treatment chamber shall not be lower than 105°C

(TDes 0+4). The treatment time shall be ≥30 minutes at 105°C, ≥20 minutes with a temperature used of ≥121°C (TDes

0+4) and ≥10 minutes with a treatment temperature of ≥ 134.

The steering of the treatment process should be semi-automatically as well as manual.

The Treatment Equipment shall be equipped with at least the following instruments:

o   treatment chamber temperature indicating instrument

otreatment chamber pressure indicating instrument

For the treatment of the outgoing air, a HEPA filter in combination with a condensation system should be used.

The filter shall be built in a way that a disinfection of the filter shall be possible in a built-in condition.

The filters must be heat resistant, steam resistant, hydrophobic and pressure resistant for the pressure difference.

Cooling down phase after treatment should be existent; the temperature of the waste should be not higher than 80°C

after finishing the cooling down process.

The pressure vessel should be equipped with a heat insulation, the maximum outer surface temperature should be < 50°

The manufacturer must provide a declaration that the pressure vessel is manufactured in accordance with relevant

guidelines for pressure equipment.

Following accompanying documents should be supplied with the treatment system and shall be available at the Site:

1.Operation instructions (including process description).

2.Loading and maintenance procedures.

3.Short-form of operation and loading procedures.

4.P&I diagram, circuit plan, technical data sheet, pressure vessel certificate.

A3) Technical Specification: Medical Waste Shredder

Capacity: Should be 150 liters.

Should be capable to shred up to 100 liters of the treated waste.

The technology should be capable to treat hospital waste including sharps like needles, lancets, scalpels and soft

materials like bandages.

Must render the waste to be unrecognizable.

Following accompanying documents must be supplied with the treatment system and shall be available at the Site:

1.Operation instructions (including process description.

2.Loading and maintenance procedures.

3.Short-form of operation and loading procedures.

1. Deliverables:

The Bidder will be responsible to deliver and install all the parts to be supplied with the equipments at the waste

handling area at destination hospital(s) in the Republic of Kenya. The Bidder shall deliver a time schedule prior to

and during the complete construction and assembling period.

ACCOMPANYING DOCUMENTS

The following accompanying documents must be supplied with EACH of the delivered incinerators:

1.Two (2) full operation instruction manuals (including process description; loading and maintenance procedures) in the

English language.

2.Three (3) short-form documents of operation and loading procedures (English Language).

3.Circuit and pneumatic plan, technical data sheet, pressure vessel certificate (English Language).

4.One set of safety regulations (English language).

5.Set of necessary safety signs.

All documents must also be provided on CD (one CD per treatment system) in digital form in the English language.

Incinerate: medical waste and general waste

Capacity to burn waste: 400 — 500 kg/hr

Fuel: Diesel

Fuel Consumption: 10 litres/hr maximum

Incineration temperature: 950 – 1300 °c

Casing: thick (min 5 mm) Stainless steel casing and fully

insulated to withstand sea humidity

Voltage: 220/240 V or 380/415V

Frequency: 50 Hz

Feeding: automatic

Ash 1 leftovers removal: Automatic

Fuel gas filtration system: Yes

Warranty: 12 months

Staff training: Operator & Maintenance staff

Operation and service manuals: 3 sets each

• With Chassis to be Mounted in truck/lorry

• May have a primary and secondary combustion chamber

• Must have a dilution chamber

• Capacity: 100 Kgs per hour

• Power Source: Diesel or Natural Gas or Liquified Natural Gas

• General wastes produced on a daily basis include paper, plastic, organic materials, boxes, plastic

containers, leaves, etc;

1.The double chamber incinerator shall preferably be designed. Air supply in the primary and secondary chamber shall be

regulated between 30%-80% and 170%-120% of stoichiometric amount respectively. Flow meter/suitable flow measurement

device shall be provided on the primary and secondary air ducting. The combustion air shall be supplied through a

separate forced draft fan accounting for the air supplied through burners. Provision shall be made in the primary

chamber to measure the water column pressure.

2. Capacity : up to 4000kg burn not less than 500 kg /hr
3. The refractory lining of the chamber shall be strong enough to sustain minimum temperature of 1000dc in the primary

chamber and 1200 dc in the secondary chamber. The refractory& insulation bricks shall have minimum 115mm thickness each

& conform to IS:8-1983 & IS:2042-1972 respectively.

4. The incinerator shell shall be made of SS/MS plate of adequate thickness (minimum 5mm) and painted externally with

heat resistant aluminium paint suitable to withstand temp.of 250 dc with proper surface preparation. Refractory lining

of the hot duct shall be done with refractory castable (minimum 45mm thick)& insulation castable(minimum 80mm thick).

Ceramic wool shall be used at hot duct flanges & expansion joints.

5.There shall be a separate burner each for the primary & secondary chamber. The heat input capacity of each burner

shall be sufficient to raise the temp.in the primary & secondary chambers as 800+/- 50dc and 1050+/-50dc respectively

within maximum of 60 minutes prior to waste charging. The burners shall have automatic switching off/on control to

avoid the fluctuations of temperatures beyond the required temp.range.

6.Incinerator shall have graphic or computer recording device which shall automatically and continuously monitor and

record dates, time of day, batch sequential number,Co,Co2,O2 in gaseous emission shall also be  measured daily.

6mm plate steel sheel construction

11cm 1400 o C Refractory L iner

Temperature controlled Burners

Secondary combustion Burners

Interlock Switch on Load Doors

Separate Ash Door

One Second secondary Residence @ 1000 o C

400 ° C Silicone Based Paint Finish.

Alloy Temperature Sensor

Factory wired and tested

Capacity-20 kg / hr

Primary Chamber-1607 L

Hearth Area-1:36 sq. m

Secondary Chamber-694 L

Primary Burner (oil)-420,000 btu

Secondary Burner (oil)-900,000 btu

secondary Combustion-1/6 hp

Exhaust Stack-46cm x 6m

Electrical Service-220/50

Weight System-5.700 kg

Dimension “D”-152cm

Load Port Height- 60x 60 cm

Ash Port Height -36 x 36 cm

7. Structural design of the chimney/stack shall be as per IS:6533-1989.The chimney/stack shall be lined from inside

with minimum of 3mm thick natural hard rubber suitable for the duty conditions and shall also conform to IS:4682 part

I-1968 to avoid corrosion to oxygen and acids in the flue gas.

INCINERATEUR DE DECHETS HOSPITALIER